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07.30.2025

Crafting the Future of Mobility: AFEELA 1’s Production Journey Begins in Ohio

AFEELA 1 pre-production in Ohio

In a heartland of American manufacturing, a new chapter in mobility has begun. At our contract manufacturing partner Honda’s Ohio-based East Liberty Auto Plant, renowned for over 35 years of automotive craftsmanship, pre-production trials of AFEELA 1 are underway. This marks a major milestone for Sony Honda Mobility as we bring our vision to life.

Leveraging Honda’s expertise as our contract manufacturing partner, combined with Sony Honda Mobility’s additional quality standards and inspections based on our standards, we are committed to delivering AFEELA 1’s design with exceptional precision and refined quality. The journey toward this vision has already begun in Ohio.

Shugo Yamaguchi, President and CEO, Sony Honda Mobility of America Inc.

Watch the video to see how AFEELA 1 was crafted during the pre-production trials at Honda’s East Liberty Auto Plant in Ohio.

Precision in Progress: AFEELA 1 Pre-Production Trials

Pre-production trials are a foundational step in delivering the uncompromising quality AFEELA stands for. During this phase, the team at the East Liberty Auto Plant verifies part compatibility, assembly precision, and paint quality to ensure production readiness at the highest standards.

Inspecting the compatibility of each individual part for AFEELA 1 by using a dedicated scanner.
Inspecting the compatibility of each individual part for AFEELA 1 by using a dedicated scanner.

The AFEELA 1 pre-production trials demonstrate acute attention to detail. Teams at the plant adjust panel gaps to sub-millimeter precision while skilled technicians carefully inspect each component and process, engaging in detailed discussions to identify and solve challenges for mass production.

Checking even the smallest gaps between parts using a dedicated tool.
Checking even the smallest gaps between parts using a dedicated tool.

This meticulous process underpins the craftmanship of AFEELA. At the production site, custom-built jigs developed exclusively for AFEELA 1 enable unparalleled precision and consistency. Each step in the manufacturing process contributes to the quality that defines AFEELA.

Validating the door panel assembly method using a newly-developed custom jig for AFEELA 1.
Validating the door panel assembly method using a newly-developed custom jig for AFEELA 1.

AFEELA 1’s exterior design is defined by smooth, solid surfaces with minimal lines, which requires uncompromising surface quality.

The smooth exterior of the AFEELA 1 reflects the surrounding environment.
The smooth exterior of the AFEELA 1 reflects the surrounding environment.

AFEELA 1’s sleek body is designed to reflect light and mirror its surrounding environment. This feature is due to a specialized polishing process unique to AFEELA which requires continuous refinements, including sanding and paint texture.

The base coat is being polished to elevate the paint's final quality.
The base coat is being polished to elevate the paint's final quality.
Automated sanding machines will be introduced in mass production.
Automated sanding machines will be introduced in mass production.
AFEELA 1's unique polishing process creates beautiful, uniform reflections.
AFEELA 1's unique polishing process creates beautiful, uniform reflections.

We are proud to be entrusted by Sony Honda Mobility to manufacture AFEELA 1 here in Ohio. The quality standards set by Sony Honda Mobility are exceptionally high and challenging, but with over 35 years of automotive experience and craftsmanship, we’re confident in our ability to meet them.

Chris Woodard, Plant Lead of East Liberty Auto Plant, Honda Development & Manufacturing of America, LLC

An anniversary logo proudly displayed on the factory wall, celebrating 35 years of history.
An anniversary logo proudly displayed on the factory wall, celebrating 35 years of history.

Sony Honda Mobility’s Unique Quality Inspection System

Currently under construction, the Sony Honda Mobility Quality Gate, will serve as the final production checkpoint for AFEELA. After being manufactured, inspected, and shipped from the East Liberty Auto Plant, each vehicle will undergo an additional layer of proprietary quality checks unique to Sony Honda Mobility. Our dedicated Quality Gate reflects our commitment to delivering AFEELA with confidence, quality, and care to customers.

Sony Honda Mobility's Quality Gate is under construction.
Sony Honda Mobility's Quality Gate is under construction.

After receiving vehicles that have cleared our contract manufacturing partner Honda’s rigorous inspection process, we will perform additional inspections based on our own standards, focusing on AFEELA’s unique characteristics.

Susan Dulik, Product Quality Manager, Quality Control, Sony Honda Mobility of America Inc.

Future Updates

Mass production of AFEELA 1 is set to begin in 2026. The insights gathered from the pre-production trials are already informing further refinements as the production site in Ohio prepares to launch full-scale production operations.

AFEELA 1 at the plant

Sony Honda Mobility will continue to share behind-the-scenes looks at development and manufacturing as we approach AFEELA 1 delivery. Stay tuned for more updates on the new mobility experience that Sony Honda Mobility aims to create.

The specifications and service contents of the products described in the article are as of the published date and are subject to change without notice.

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